KINNA AUTOMATIC KA 104 120

KINNA AUTOMATIC KA 104 120 Automatic quilts / comforters line

Year 2016

Composing of:

Long side sewing KA1041 + Cut and sewing machine KA 166 (transversal cut sewing)

After the multi-needle machine this unit will overlock sewing both sides of the material continuously. 

The side sewn and quilted fabric will go into compensator and the cut and sew machine to be measured to pre-set length and be cut and sewn at the same time. 

The cut panel will be transported out on the parking conveyor.

Parking conveyor

A waiting quilt will be parked on this conveyor waiting for the sewing operator to call for it.

Sewing table KA115

Then the operator will call for a new quilt the system will transport it to the operator. 

The conveyor on the sewing table is synchronized with the sewing machine when sewing and reverses at high speed to assist turning the product. 

Suitable for large products (quilts, bedspreads etc.) 

Increased production and helps reduce the risk for repetitive injury. 

Then finish sewing the operator sends the quilt to the folder and calls for a new quilt from the parking conveyor. Excluding sewing machine (tape edge / binding machine).

Folding machine KA133 (fold & pack machine):

This machine first folds the quilt lengthwise and then crosswise; the finished product is then fed through a filling unit and into a bag.

Productivity / speed:

Possible output from KA1041/ KA166 (long side sewing + transversal cut sewing):

90*200/ 4 panels per minute

150*200/ 3,8 panels per minute

200*200/ 3,5 panels per minute

Possible output from KA115 (table for tape edge / binding machine):

 • 90*200/ 1,3 panels per minute

 • 150*200/ 1,1 panels per minute

 • 200*200/ 1 panels per minute

Possible output from KA133 (fold & pack machine):

90*200/ 6 panels per minute

150*200/ 5 panels per minute

200*200/ 5 panels per minute

All figures can variate depending on the skill of the operators.

________________________________________

Machines data:

Max size of material: 2500 mm x 2500mm

PLC: Mitsubishi

Inverters: Mitsubishi

Air pressure: 6 bar

Air tub Min.: ¾”

Air consumption: 300l/min

Power supply: 400V, 3 phase, 50Hz + neutral

________________________________________

Temperature and Humidity

Minimum ambient temperature: +15 C

Maximum ambient temperature: +35 C

Minimum non condensing humidity: 20%

Maximum non condensing humidity: 90%

________________________________________

Compressed Air

Using ISO 8573-1 standard quality classes the requirements are:

Quality class 3 for particles

Quality class 4 for water/humidity

Quality class 3 for oil

________________________________________

Fabric and thread

To achieve best result, the fabric ought to be straight and must not be stretchy. The quality of thread is essential.

________________________________________