BARMAG FDY YARN PLANT

Part 1 chips preparation plant

Brand : Buhler

Conveying Capacity : max 550 kg/h

Conveying Distance : Approx. 42m

Conveying Pressure : 0.76 bar

Conveying gas : Air

Gas Quantity : 1.3 m3/min

System Components :

-Storage Silo : 1 ton Capacity

-Vibrator

-Metal Separator

-Big Storage Silo : 60 ton

-Cyrstallisation : Temperature 165 C

-Product flow rate : 550 kg/hr

-Flow Rate : 66 Nm3/min

-Heater : 48 KW

-Blower : 68 m3/min

 -Dryer : Temperature 150C

-Vertical

-Product flow rate : 550 kg/hr

-Flow Rate :4.5 Nm3/min

-Heater : 10 KW

-Rotary Feeder - Qty. 4 ,,, Rotor Volume 0.0025m3 ,,, 550 kg/h

-Diverters - Qty : 2

-Cyclon : Flow Rate : 66 m3/min

-Electrical Control Cabinet

-Dryer : Dominck Hunter

Part 2 Master Batch Mixture Plant

Brand : K-TRON Switherland

System Consists of 3 Lines , Each Line Consists of the following items :

1-White PET Hopper complete with Motor , weight , controller

2- Color Master Batch Hopper complete with Motor , weight , controller

Part 3 Cental Air Condition Plant

Brand: Krantz - Germany

System Consists of :

-Chiller : Hitachi , 350 TON , 5 Circuits

-Main Fan : 178 m3/h

-Quench Fan : 35 m3/h

-Return Air Fan

-Pre-Filters

-Washer

-Final Filters

-Electrical Cabine

Part 4 Spinning Palnt Barmag

Consists of :

3 Production Lines , each line consists of 1 Extruder , 4 Pumps , 4 Positions

-Extruder : Qty. 3

-Capaicty :3 ton/day , 3 ton/day , 6 ton/day

-Spinning Pumps - Qty. 12

-Quenching Room - Qty. 12

-Godets

-Hot Godets , Speed 2000M/min ( G 1 ) 13…. 12 + 1 Spare

-Hot Godets , Speed Speed 2000M/min ( G 2 ) 13…. 12 + 1 Spare

-Hot Godets , 4000M/min( G 3 ) 13…. 12 + 1 Spare

-Separator Roll 4000M/min( G 4 )

-Winder , ACW-6 - Qty. 13

-Winder Control Cabinets - Qty. 6 ( each 1 controls 2 Winders )

-Master Control Cabinet

-DC-BUS Cabinets - Qty. 2

-Extruder Control Cabinets , Qty. 6

-HTM Boiler , Qty. 3 , Diephel Oil

Part 5 Utilities

-Vacuum Cleaner ( for Spin Pack and Extruder Filters )

-Electrical Heating Oven

-MCC Cabinet ( Machine Control Cabinet )

-Destiled Water System

-Oil Mixture System

-Crane

-Complete Process Monitoring System Consists of

-Server PC

-Client PC

-Label Center PC

-Extruder PC

-Winders PC

-UPS System 500KVA – Emerson Choloride

-Balancing Machine

-ACW Winder Test Stand

-Dryer for PET Master Batch – SOMOS Germany

-Compressor Atlas COPCO GA200

Range of Denier - 70 to 300 

Range of Filament - 36 to 144

for POY and FDY